Top 5 Designer Scrub Caps for Style And All-Day Comfort
Your scrub cap sits with you through every procedure, every long shift, and every critical moment. It's more than a hygiene requirement, it's a chance to express your personality while staying comfortable under pressure. Designer scrub caps have become the go-to choice for medical professionals who refuse to sacrifice style for function, and the options available today are better than ever.
Whether you prefer classic silhouettes or bold prints that spark conversation in the OR, finding the right cap means balancing fabric quality, fit, and personal taste. The good news? You don't have to settle. Premium scrub caps now offer moisture-wicking materials, adjustable features, and designs that actually look good after a 12-hour shift.
At Blue Sky Scrubs, we've spent 20 years crafting medical apparel that medical professionals actually want to wear. We know what works and what doesn't. In this guide, we'll walk you through five standout designer scrub cap options that deliver on both comfort and style, so you can find your perfect match.
1. Blue Sky Scrubs
Blue Sky Scrubs brings 20 years of scrub-making expertise to the surgical cap market, combining Austin-inspired style with practical functionality. The brand's scrub caps reflect the same attention to detail you'll find in their full apparel line, with designs that hold up through countless wash cycles while maintaining their shape and color vibrancy.
Signature styles and fit options
You'll find traditional tie-back designs, adjustable bouffant styles, and ponytail-friendly options that accommodate different hair types and lengths. The brand offers both classic solid colors and novelty prints ranging from subtle patterns to bold statement designs. Each cap features thoughtful construction with secure fit systems that stay put during procedures without creating pressure points or headaches.
Materials and comfort details
Blue Sky Scrubs constructs their caps from 100% cotton fabrics that breathe naturally and absorb moisture throughout long shifts. The materials soften with each wash while maintaining structural integrity, and the double-stitched seams prevent fraying or unraveling. You won't deal with scratchy tags or uncomfortable interior finishes, just clean, smooth fabric against your skin.
Quality fabrics make the difference between a cap you tolerate and one you actually look forward to wearing.
Best for
These caps work exceptionally well for medical professionals who value durability and timeless design over trendy patterns that might feel dated quickly. The extensive color selection suits anyone building a coordinated scrub wardrobe, and the consistent sizing means you can order confidently without fit surprises.
Price range and where to buy
Blue Sky Scrubs prices their designer scrub caps competitively within the premium segment, typically ranging from $15 to $25 per cap. You can shop directly through their website at blueskyscrubs.com, where you'll find the complete collection with detailed product descriptions and sizing information.
2. FIGS
FIGS has built a reputation for premium medical apparel that prioritizes both aesthetics and performance. Their scrub caps reflect the brand's commitment to modern design sensibility paired with technical fabrics originally developed for athletic wear. The company's popularity among younger medical professionals stems from their Instagram-worthy patterns and clean, contemporary styling.
Signature styles and fit options
FIGS offers unisex surgical caps in traditional tie-back configurations alongside adjustable bouffant styles that accommodate varying hair volumes. Their pattern selection leans heavily toward minimalist designs and subtle textures rather than bold prints, creating a sophisticated look that coordinates easily with their signature scrub lines.
Materials and comfort details
The caps feature technical fabric blends incorporating polyester and spandex for moisture management and stretch recovery. These materials resist wrinkles and maintain their shape throughout extended wear, though some users find the synthetic fabrics less breathable than natural cotton alternatives during particularly warm operating rooms.
Technical fabrics excel at moisture wicking but may feel warmer than traditional cotton options.
Best for
These designer scrub caps suit medical professionals who prefer sleek, modern aesthetics and value easy-care fabrics that require minimal maintenance between shifts.
Price range and where to buy
FIGS surgical caps typically range from $18 to $28 per cap, available exclusively through their website at wearfigs.com with occasional promotional discounts.
3. Sunshine Caps Co
Sunshine Caps Co specializes exclusively in surgical headwear, bringing focused expertise to every cap they produce. Their handmade approach and attention to detail have earned them a dedicated following among medical professionals who appreciate artisan-quality construction. The brand's commitment to small-batch production ensures consistent quality control and unique design offerings.
Signature styles and fit options
You'll discover traditional bouffant styles and classic tie-back designs featuring adjustable components that accommodate different head sizes comfortably. Sunshine Caps Co offers extended color palettes within individual pattern collections, allowing you to coordinate multiple caps with your existing scrub wardrobe. Their sizing runs generous, making them particularly suitable for professionals with longer or thicker hair.
Materials and comfort details
The brand constructs their caps from premium quilting cottons sourced from specialty fabric suppliers rather than mass-market materials. These designer scrub caps feature reinforced elastic components that maintain tension without stretching out prematurely, and the interior construction includes smooth seam finishes that eliminate irritation during extended wear.
Handmade construction allows for quality control that mass production simply can't match.
Best for
These caps work exceptionally well for medical professionals seeking unique patterns and artisan craftsmanship that stand apart from mainstream offerings.
Price range and where to buy
Sunshine Caps Co prices their caps between $20 to $30, available through their Etsy storefront with regular new design releases.
4. KimKaps
KimKaps operates as a small-batch producer focused exclusively on surgical headwear, with personalization options that set them apart from larger manufacturers. Their custom embroidery services and name-tag additions have made them particularly popular among medical professionals who want their caps to feel uniquely theirs. The brand's commitment to made-to-order production means you'll receive freshly constructed caps rather than warehouse inventory.
Signature styles and fit options
The brand offers bouffant and ponytail scrub cap designs with adjustable ties that accommodate various head circumferences comfortably. You can request custom embroidery with your name, credentials, or facility logo directly integrated into the cap's design. Their sizing tends to run true to standard measurements, eliminating the guesswork common with online purchases.
Materials and comfort details
KimKaps constructs their designer scrub caps from 100% cotton fabrics sourced from quilting suppliers, providing natural breathability and softness that improves with repeated washing. The elastic components resist stretching out, and the interior construction features flat-felled seams that prevent skin irritation during extended wear.
Custom embroidery transforms a functional item into a professional statement piece.
Best for
These caps excel for medical professionals who value personalization and want their headwear to reflect individual identity within professional settings.
Price range and where to buy
KimKaps prices their caps between $22 to $35 depending on customization level, available through their dedicated website with typical production times of seven to ten business days.
5. Taylor Made Scrub Hats
Taylor Made Scrub Hats operates from a small-scale production facility focused on creating high-quality surgical caps with attention to construction details that mass producers often overlook. The brand has cultivated a loyal customer base among medical professionals who appreciate their consistent sizing and reliable craftsmanship. Their straightforward approach prioritizes functionality without sacrificing visual appeal.
Signature styles and fit options
You'll find bouffant and ponytail cap configurations featuring adjustable elastic components that maintain secure positioning throughout extended procedures. The brand offers traditional solid colors alongside patterned options that range from subtle florals to contemporary geometric designs. Their sizing accommodates various head circumferences with adjustable tie systems that prevent slippage during movement.
Materials and comfort details
Taylor Made constructs their caps from 100% cotton fabrics selected for breathability and durability through repeated laundering cycles. The elastic bands resist premature stretching, and the double-stitched seams provide reinforcement at stress points that typically fail first in lower-quality alternatives.
Construction quality determines whether your cap lasts six months or six years.
Best for
These designer scrub caps suit medical professionals seeking reliable, no-fuss headwear that performs consistently without requiring special care or maintenance between shifts.
Price range and where to buy
Taylor Made Scrub Hats prices their caps between $18 to $26, available through their Etsy shop with regular inventory updates and seasonal pattern releases.
Final thoughts
Choosing designer scrub caps comes down to understanding what matters most during your shifts. You need headwear that stays comfortable through 12-hour days, maintains its shape after countless washes, and reflects your personal style without sacrificing functionality. The five brands covered here each bring something different to the table, whether that's handmade craftsmanship, technical fabrics, or personalization options.
Quality construction separates caps that last years from those that fall apart within months. Look for reinforced seams, adjustable components that maintain tension, and fabrics that breathe naturally while resisting moisture buildup. Your scrub cap shouldn't create pressure headaches or slip during critical moments.
Ready to upgrade your surgical headwear? Browse our full collection of women's scrub hats featuring premium cotton fabrics and Austin-inspired designs that deliver comfort through every shift. Each cap reflects our 20 years of scrub-making expertise, ensuring you receive headwear built to perform as hard as you do.
