10 X Ray Scrub Caps That Combine Style & Protection

Walk into any radiology department or imaging suite and you’ll notice a fresh wave of personality and practicality atop the heads of healthcare professionals: the x ray scrub cap. What began as a playful nod to the field—think skeleton prints, radiograph motifs, and anatomical grids—has evolved into a blend of self-expression and advanced protection. Some caps are all about bold, eye-catching designs that spark conversation and brighten the workday, while others quietly shield their wearers from static, sweat, or even scatter radiation.

Whether you’re after a cap that stands out or one that delivers uncompromising defense, the choices can seem endless. This guide sorts through the best of both worlds, highlighting ready-to-ship picks and fully customizable options to suit every preference. Ready to find the perfect balance of style and safety? Let’s jump into the top 10 x ray scrub caps making waves in radiology and beyond.

1. Custom Radiology-Themed Scrub Caps from Blue Sky Scrubs

At Blue Sky Scrubs, we take your love for radiology prints and blend it with tailor-made craftsmanship. Our custom-cap service lets you pick from thousands of novelty fabrics—X-ray skeletons, film grids, and more—and have them stitched into a style that fits you perfectly. Backed by fast global shipping, flexible returns, and a secure checkout, these one-of-a-kind designs are just a few clicks away. Explore our collection of women's scrub hats for inspiration or start building your own head-turner today.

Fabric & Print Selection

Choose from an extensive library of patterns, from realistic radiograph motifs to playful bone-bright prints. Each fabric is double-stitched using premium threads, ensuring seams stay strong through countless shifts and washes. Whether you want a subtle nod to your field or an all-over X-ray collage, you’ll find the perfect material to express your radiology pride.

Cap Styles & Fit Options

We offer five signature silhouettes—Pixie, Pony, Poppy, Stellar, and Splendid—to suit every hair length and volume. Pixie and Stellar are ideal for short cuts or sleek buns, while Pony and Poppy styles accommodate long hair and high ponytails. Splendid, our roomy design, handles thick or curly hair without pulling. Pick the style that keeps you comfortable and looking sharp, no matter how long your shift runs.

Ordering & Care Instructions

Placing an order is simple: 1) Select your favorite radiology print, 2) Choose a cap style, and 3) Add optional embroidery or contrast ties. Once you’ve checked out, your custom scrub cap ships quickly and arrives ready to wear. To keep your cap looking fresh, machine wash cold on a gentle cycle, tumble dry low, and avoid bleach. For best practices, follow CDC laundering guidelines—this helps maintain both hygiene and print vibrancy over time.

2. X-Ray Printed Scrub Caps on Amazon

If you’re looking for a quick grab-and-go option, Amazon carries a variety of X-ray themed scrub caps that ship fast and come in unisex sizing. Many of these designs showcase everything from skeletal silhouettes and radiology tools to authentic film-negative prints. You’ll also find convenient mask-button loops sewn right into the sides, so you can hook your ear loops and cut down on pull and pressure during long procedures. Plus, most sellers highlight static-resistant materials and a breathable sweatband to keep you comfortable under the hot OR lights.

Design Variety & Comfort

The most popular motifs include full-body skeleton outlines, X-ray film strips, bones and joints, and even retro radiology equipment. Whether you want a subtle grayscale pattern or a bold all-over print, there’s something for every personal style. Inside each cap is a lightweight, moisture-wicking sweatband that helps control drips and keeps your forehead dry when you’re in back-to-back scans or extended rounds.

Functional Protections

One standout feature of many Amazon scrub caps is static-resistant fabric—often treated to repel buildup that can get in the way of sensitive imaging equipment. And those mask-button attachments? They’re lifesavers if you wear a surgical mask for hours on end. By shifting the tension from your ears to the cap itself, these buttons minimize irritation and let you focus on your work without constant readjustment.

Price Range & Prime Perks

Most X-ray printed scrub caps on Amazon start around $10–$15 each, with multi-pack discounts bringing the per-cap cost down even further. If you’re a Prime member, you can take advantage of two-day shipping and hassle-free returns—ideal when you need a last-minute backup cap or want to test a new print before committing to a larger order.

3. Lead Caps for Radiation Protection from USAXRAY

For radiology professionals who need more than just a fun print, USAXRAY has been a go-to source for true radiation shielding for over 40 years. Their lead caps are engineered to block scatter radiation during fluoroscopy, X-ray, CT scans, and other imaging procedures—so you can focus on patient care without worrying about stray exposure. Each cap is built to meet stringent industry standards, offering peace of mind in high-dose environments.

Shielding Specs & Compliance

USAXRAY’s lead caps carry certified equivalence ratings—most commonly 0.5 mm Pb—to attenuate scatter radiation across a broad energy spectrum. They’re tested to comply with NRC dose limits under 10 CFR 20.1201, which sets annual exposure thresholds at 5 rems TEDE (total effective dose equivalent) and 15 rems to the lens of the eye. This means you’re covered even in lengthy fluoroscopic procedures or extended imaging sessions.

Comfort & Fit Features

Radiation protection doesn’t have to come at the expense of comfort. Each cap includes:

• Adjustable headbands for a secure, custom fit
• Moisture-wicking liners that help keep sweat at bay
• Lightweight lead composite layers that minimize bulk
• Multiple sizing options and stylized cuts to accommodate long hair, shorter styles, and everything in between

These design touches ensure that you stay cool and focused—no matter how long your shift runs.

Ordering Process & Warranty

Purchasing from USAXRAY is straightforward. Orders typically require a minimum quantity (MOQ) and have a standard lead time of 2–4 weeks, depending on customization. Every cap comes with a replacement policy: if you discover any manufacturing defects or fit issues, USAXRAY will repair or replace your cap under their warranty guidelines. For detailed specifications and to place an order, visit USAXRAY’s lead cap collection.

4. Classic Cotton Surgical Scrub Caps by Sparkling Earth

Sparkling Earth’s Classic Cotton Surgical Scrub Caps bring an American-made touch to your radiology wardrobe. Decked out in their signature “X-ray Dogs” pattern—playful skeletal pups peeking through film-inspired grids—these caps blend personality with utility. With a timeless tie-back silhouette and a built-in sweatband, they offer the kind of reliable comfort you’ll appreciate during marathon shifts.

Crafted in the USA from 100% breathable cotton, each cap combines soft, durable fabric with thoughtful details that stand up to daily wear. Whether you’re covering long hair or keeping it tucked away, Sparkling Earth’s design delivers a classic fit that never feels bulky under your surgical hood or radiation badge.

Material & Breathability

These scrub caps use pure cotton to strike the perfect balance between airflow and coverage. The natural fibers wick moisture away from your skin, so heat and humidity stay outside the cap—ideal when you’re standing under bright lights or in stuffy imaging suites. A soft, sewn-in sweatband around the forehead keeps drips from rolling into your eyes, letting you focus on scans instead of sticky lapses.

Fit & Adjustability

The tie-back style ensures a snug, customized fit for every head size and hair volume. Simply knot the adjustable ties at the nape of your neck and tuck any excess fabric for a low-profile look. If you have thick or long hair, you’ll appreciate the extra room these caps provide—no more awkward bunching or pinching. For those with shorter cuts, the tapered back lays flat, eliminating bulk.

Durability & Care

Sparkling Earth built these caps to last. The cotton holds color wash after wash, so that playful X-ray Dogs print stays vibrant—even after hundreds of laundering cycles. Toss your cap in the machine on a warm, gentle cycle and let it air dry or tumble on low. Avoid bleach and high heat to preserve both fabric integrity and pattern brightness. With minimal fuss, these caps will maintain their shape and charm throughout your busiest rotations.

5. Handmade X-Ray Scrub Hats on Etsy

If you crave a truly unique scrub cap, Etsy is a treasure trove of handmade X-Ray scrub hats crafted by independent artisans. Each shop brings its own twist to radiology themes—some offering cartoonish bones and cassettes, others producing lifelike film exposures on rich fabrics. This marketplace is ideal for professionals who want a personal connection to the maker and the freedom to fine-tune every detail of their headgear.

Purchasing from Etsy also means you’re supporting small businesses and local creators. Many sellers source high-quality quilting cotton or sturdy twill blends, and they pride themselves on hand-cutting and sewing each cap to order. If you value an item made with intention and care—or you just want a scrub hat that nobody else in your department has—Etsy has you covered.

Print & Craft Quality

Etsy artisans use an array of fabrics, from crisp quilting cotton to silky twill blends, ensuring your cap feels both durable and soft against your skin. You can find stylized, almost cartoon-like X-ray prints—think whimsical skeleton poses or funky radiograph patterns—as well as scientifically accurate bone and joint imagery laid out in monotone grids. Many shops highlight fade-resistant inks and double-stitched seams, so the vibrant prints stay crisp through dozens of washes.

Quality control happens at the source: because each cap is made one at a time, sellers often inspect every stitch and seam before shipping. Whether you prefer a bold all-over design or a pocket of X-ray detail at the front, you’ll get a level of craftsmanship that mass-produced options can’t match.

Customization & Communication

One of Etsy’s biggest draws is the direct line to the maker. Most scrub-cap shops invite you to send a message with your requests—perhaps you need a wider tie-back, an extra-sweatband layer, or a specific hair-volume adjustment. Sellers typically respond within 24–48 hours, discussing turnaround times (generally 1–2 weeks) and any additional charges for custom work.

Before you place your order, you can clarify shop policies on exchanges, extras like contrast binding, or special packaging for gifts. This back-and-forth ensures you get exactly what you need, whether that’s an oversized design for a thick ponytail or a trim, low-profile fit for shorter styles.

Cost & Shipping Considerations

Handmade quality comes at a slightly higher price point than factory-made caps. Expect to pay between $15 and $25 per handmade X-ray scrub hat, depending on complexity and fabric choice. Custom requests—like embroidery or premium cotton blends—can add $3–$7 to the base price.

Domestic shipping typically costs $3–$6 and arrives within 3–7 business days, while international orders might run $8–$15 with delivery windows of 10–21 days. Return policies vary by seller: some offer exchanges for size or style issues, while others prefer to handle disputes case by case. Always check the shop’s “Policies” section before purchasing to understand production times, shipping estimates, and any restocking fees.

6. The Original Super Tie Hat – X-Ray Vision by GreenScrubs

GreenScrubs’ Original Super Tie Hat in the striking X-Ray Vision print marries patent-pending fit technology with eye-catching radiology motifs. At first glance, its skeletal film-strip pattern stands out; under the hood, the double-layer brim ensures a snug, gap-free seal that keeps stray hairs tucked away. Designed for professionals who juggle long shifts and high-pressure procedures, this cap feels surprisingly lightweight while delivering a tailored fit that adapts to your hair’s volume.

Whether you’re threading your ponytail through the back or tucking curls underneath, the Super Tie Hat’s innovative construction takes the guesswork out of securing your scrub cap. Plus, the bold yet sophisticated X-Ray Vision print gives a nod to your field without sacrificing style.

Brim & Fit Innovation

The standout feature of the Super Tie Hat is its customizable double-layer brim. Flip up the inner brim to accommodate thicker, high-volume hairstyles, or let it lie flat for shorter cuts and sleek buns. This “no-gap” design means fewer loose strands peeking out under your surgical hood or lead apron.

Unlike single-layer elastic caps that can pinch or single-tie hats that feel bulky, the Super Tie Hat strikes a balance: a gentle elastic section at the back for quick on-and-off convenience, plus long ties that let you fine-tune tension at the nape. The result is a secure, all-day fit that stays put through rapid scrub-out moments and marathon imaging rounds.

Fabric Performance

Crafted from a wrinkle-resistant polyester-cotton blend, this scrub cap stands up to the demands of back-to-back cases. The breathable fabric wicks moisture away from your scalp, so even when the OR lights crank up the heat, you stay comfortably cool. Quick-dry properties mean you can rinse out spills or sweat mid-shift and have your cap back in tip-top shape in no time.

Despite repeated laundering, the X-Ray Vision print holds its crisp lines and deep contrasts—thanks to quality dyes and a tight weave that resists fading. The overall result is a cap that looks fresh, wash after wash, without sacrificing its soft feel against your forehead.

Purchase Options

GreenScrubs offers the Original Super Tie Hat in several other radiology-inspired prints, so you can mix and match styles across your team. If you’re outfitting a whole department, bulk pricing tiers kick in at as few as 10 units, making it easy to coordinate an entire staff.

All orders include hassle-free returns within 30 days—just reach out to GreenScrubs’ customer support for a prepaid shipping label. Their team is known for quick responses and fit consultations, ensuring you get the right size and style the first time around.

7. Lead Caps & Hats – Radiation Protection by ZZMedical

When your day involves standing behind X-ray machines and fluoroscopy units, a novelty print won’t cut it—real protection does. ZZMedical has been supplying high-grade leaded headgear to imaging professionals, combining proven shielding performance with user-friendly designs. Their line includes both sterile disposable caps for OR settings and durable, reusable models for daily radiology rounds, each engineered to meet strict safety standards. Check out ZZMedical’s radiation safety caps for a closer look.

Product Assortment & Certifications

ZZMedical offers a broad range of options: low-profile caps, full-coverage hoods, disposable bouffants and heavyweight reusable styles designed for repeated decontamination. Every item is classified as an FDA device—typically Class I or II depending on the model—and adheres to NRC regulations for scatter radiation shielding. You’ll find products tested to provide the advertised lead equivalence (commonly 0.5 mm Pb) across diagnostic energy ranges, ensuring you stay under recommended dose limits every time you scrub in.

Fabric & Laundering Guidelines

At the core of each cap and hood is a lead composite layer encased in a tough, easy-care outer shell. While this composite provides the barrier you need, the exterior fibers are chosen for comfort and durability. To properly sanitize your reusable headgear, follow CDC laundering recommendations: wash at a minimum of 160 °F for at least 25 minutes or use an approved chemical disinfectant. This process removes biological contaminants without compromising the lead composite’s integrity—so your cap retains both its protective qualities and form.

Ordering Details & Support

Ordering from ZZMedical typically requires meeting a minimum order quantity, which varies by product line, and a lead time of 2–3 weeks for standard items. Custom configurations—like sizing adjustments or logo embroidery—may extend that by a few days. If you’re outfitting a department, their customer service team offers personalized fit consultations to help select the right style and size for every staff member. ZZMedical stands behind their products with a straightforward return policy: any cap showing manufacturing defects can be repaired or replaced under warranty, giving you one less thing to worry about on a busy shift.

8. Human Body X-Ray Blue Grid Scrub Cap by Medicus Scrub Caps

Medicus Scrub Caps brings a fresh perspective to radiology-themed headwear with its Human Body X-Ray Blue Grid Scrub Cap (https://medicuscaps.com/products/human-body-xray-blue-grid-scrub-cap). This design features a detailed anatomical grid printed on a crisp blue backdrop—perfect for techs, students, and anyone who loves a bit of scientific flair. The eye-catching pattern highlights bones, organs, and skeletal structures, making it an ideal conversation starter during rounds or teaching sessions.

The cap’s ergonomic cut contours naturally to your head, ensuring a snug fit that won’t slip during long shifts. Underneath the striking print, you’ll find medical-grade fabric selected for both comfort and performance—no flimsy materials here.

Detailed Print & Appeal

What sets this scrub cap apart is its vivid portrayal of human anatomy. The blue grid background serves as a canvas for high-contrast skeletal outlines and organ diagrams, all rendered with precision. Whether you’re explaining a procedure to a patient or bonding with colleagues over your favorite specialty, this cap’s unique aesthetic draws attention in the best possible way.

Material & Construction

Crafted from a breathable cotton blend, the cap strikes the right balance between softness and durability. Fade-resistant inks keep the anatomical details crisp, even after repeated wash cycles. Double-stitched seams reinforce stress points, while an internal moisture-wicking sweatband helps keep sweat at bay—so you can focus on your tasks, not damp forehead bands.

Care & Purchase Info

To maintain the cap’s vibrant print and structural integrity, machine wash it cold on a gentle cycle and lay it flat or tumble dry low. Avoid bleach or harsh detergents to preserve the inks and fabric blend. When you’re ready to order, visit Medicus Scrub Caps for current shipping timelines—domestic orders typically ship within 3–5 business days—and check their refund policy for any sizing or quality concerns.

9. Rad Tech X-Ray Radiology Women’s Euro/Chef Surgical Scrub Hat on eBay

Radiology techs who prefer a streamlined, low-profile headcovering will appreciate the Women’s Euro/Chef Surgical Scrub Hat available on eBay. This scrub hat blends a flattering silhouette with a crisp X-ray motif—think bones and joints sketched across a dark backdrop—while the built-in elastic band keeps everything snug without pinching. Whether you’re prepping for a long day of imaging or need a quick scrub-out solution, this hat delivers professional style and dependable comfort.

Silhouette & Fit Benefits

The Euro/Chef design strikes a sweet spot between roomy and sleek. Its gently pleated crown offers extra headroom for medium to long hair, while the elasticized back ensures a secure fit for shorter styles or ponytails. Unlike bulky bouffant caps, this shape lies close to the head—minimizing gapping under surgical hoods or lead aprons—and makes donning and doffing a cinch when you’re moving between modalities.

Print Placement & Materials

On this eBay find, the X-ray imagery is tastefully centered on the front panel, giving a nod to your specialty without overwhelming the overall look. Crafted from a cotton/polyester blend, the fabric balances softness and durability—resisting wrinkles, fading, and snags after repeated laundering. A lightweight, moisture-wicking sweatband inside helps control perspiration, so you stay cool even when OR lights or fluoroscopy suites heat up.

Auction vs. Buy It Now

When shopping on eBay, you can either place a bid or snag this hat instantly with “Buy It Now.” If you opt to bid, set a maximum limit and watch the countdown carefully—avoid last-second one-upmanship by pre-approving your top offer. For immediate gratification (and to lock in the current price), “Buy It Now” reduces guesswork and secures the hat right away. Either way, review the seller’s feedback score, shipping costs, and estimated delivery window—most U.S. sellers ship within 3–7 business days, and many offer free or discounted shipping for multiple items.

10. Radiology-Inspired Scrub Cap with Real X-Ray Images by Orworld

Bring authenticity to your headwear with Orworld’s Radiology-Inspired Scrub Cap. This innovative design uses genuine X-ray scans—think detailed views of feet, skulls, spines, and knees—transformed into wearable art. The high-definition imagery pops against a deep backdrop, making it an instant conversation starter for techs, students, and seasoned radiologists alike.

Print & Color Fidelity

Orworld employs dye-sublimation printing to infuse the fabric fibers with vivid, fade-resistant inks. Rather than sitting on top of the material, the colors bond at a molecular level, so crisp lines and stark contrasts hold up wash after wash. Key scans featured in this design include:

• Foot and ankle bone overlays
• Cranial structures and facial bones
• Vertebral column segments
• Knee joint anatomy

Comfort & Fit Options

Choose between a traditional tie-back style—perfect for fine-tuning tension—or a pull-on elastic band that snugly hugs your head without pinching. Both versions are lined with an internal moisture-wicking sweatband to channel humidity away from your forehead. The result is a secure fit that stays in place, whether you’re rushing between imaging suites or scrubbing in for a procedure.

Purchase & Care Guidelines

Standard shipping delivers in 5–7 business days, with expedited options available at checkout. To keep your prints looking sharp, machine wash cold on a gentle cycle and hang dry. Avoid bleach and high-heat drying to preserve both the fabric’s integrity and the vividness of the X-ray imagery. With minimal upkeep, your Orworld scrub cap will continue to showcase its museum-quality scans shift after shift.

Next Steps for Your Radiology Wardrobe

After exploring these ten standout x ray scrub cap options, it’s time to choose the right blend of personality and performance for your daily rounds. Start by zeroing in on the print style that speaks to you—whether that’s a playful skeleton motif, a crisp anatomical grid, or authentic radiograph scans. A cap that reflects your specialty can boost camaraderie with colleagues and even spark conversations with patients.

Beyond aesthetics, think about the protective features that matter most in your setting. Static-resistant fabrics and moisture-wicking sweatbands help you stay comfortable under hot OR lights, while lead-equivalent caps and certified radiation shielding provide real defense against scatter radiation. Matching a cap’s functional protections to your workflow ensures peace of mind during long procedures and routine imaging sessions.

Next, consider fabric quality and care requirements. Cotton blends offer breathability and easy laundering, while polyester-cotton mixes resist wrinkles and retain vibrant prints over time. If you need a cap to endure daily machine washes, focus on double-stitched seams and fade-resistant inks. And don’t forget to check each brand’s washing guidelines—cold gentle cycles and low-heat drying will keep your cap looking sharp shift after shift.

Finally, balance your budget with ordering convenience. Quick-ship options on Amazon or eBay might be ideal for last-minute backups, while handmade Etsy hats let you collaborate directly with artisans. Departments outfitting entire teams can take advantage of bulk pricing from specialists like GreenScrubs or ZZMedical. And if you’re after something truly one-of-a-kind, our custom-cap service at Blue Sky Scrubs makes it easy to design the ultimate radiology-themed headgear with global shipping, hassle-free returns, and secure checkout.

Ready to upgrade your radiology wardrobe? Dive back into our top picks or head straight to the Blue Sky Scrubs homepage to start crafting your perfect custom cap today.